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INTERNATIONAL SAFETY GUIDE FOR OIL TANKERS AND TERMINALS



                       1.2.4 Tests for Flammability
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                               Since hydrocarbon gas/air mixtures are flammable within a comparatively
                               narrow range of concentrations of hydrocarbon gas in air, and concentration in
                               air is dependent upon vapour pressure, in principle, it should be possible to
                               evolve a test for flammability by measuring vapour pressure. In practice, the
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                               very wide range of petroleum products, and the range of temperatures over
                               which they are handled, has prevented the development of one simple test for
                               this purpose.

                               Instead, the oil industry makes use of two standard methods. One is the Reid
                               Vapour Pressure test (see Section 1.1.2) and the other is the flashpoint test,
                               which measures flammability directly. However, with some residual fuel oils, it
                               has been shown that the flashpoint test will not always provide a direct
                               indication of flammability (see Section 2.7).



                       1.2.5 Flashpoint
                               In this test, a sample of the liquid is gradually heated in a special pot and a
                               small flame is repeatedly and momentarily applied to the surface of the liquid.
                               The flashpoint is the lowest liquid temperature at which the small flame
                               initiates a flash of flame across the surface of the liquid, thereby indicating the
                               presence of a flammable gas/air mixture above the liquid. For all oils, except
                               some residual fuel oils, this gas/air mixture corresponds closely to the Lower
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                               Flammable Limit mixture.
                               There are many different forms of flashpoint apparatus but they fall into two
                               classes. In one, the surface of the liquid is permanently open to the
                               atmosphere as the liquid is heated and the result of such a test is known as an
                               ‘open cup flashpoint’. In the other class, the space above the liquid is kept
                               closed except for brief moments when the initiating flame is introduced through
                               a small port. The result of this class of test is termed a ‘closed cup flashpoint’.

                               Because of the greater loss of gas to atmosphere in the open cup test, the
                               open cup flashpoint of a petroleum liquid is always a little higher (by about
                               6ºC) than its closed cup flashpoint. The restricted loss of gas in the closed cup
                               apparatus also leads to a much more consistent result than can be obtained in
                               open cup testing. For this reason, the closed cup method is now more
                               generally favoured and is used in this Guide when considering the
                               classification of petroleum. However, open cup test figures may still be found in
                               the legislation of various national administrations, in classification society rules
                               and other such documents.



                       1.2.6 Flammability Classification of Petroleum
                               There are many schemes for dividing the complete range of petroleum liquids
                               into different flammability classes based on flashpoint and vapour pressure
                               and there is a considerable variation in these schemes between countries.
                               Usually, the basic principle is to consider whether or not a flammable
                               equilibrium gas/air mixture can be formed in the space above the liquid when
                               the liquid is at ambient temperature.

                               Generally, in this Guide, it has been sufficient to group petroleum liquids into
                               two categories entitled non-volatile and volatile, defined in terms of flashpoint
                               as follows:








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