Page 329 - Ship Construction.DJ Eyres 6Ed
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Ch27-H8070.fm  Page 318  Wednesday, October 18, 2006  7:01 AM
                 318                       Ship Construction
                   (e) Chemical-resistant  Vehicles of this type show extremely good resis-
                       tance to severe conditions of exposure. As any number of important
                       vehicle types come under this general heading these are dealt with
                       individually.

                       (i) Epoxy resins  Chemicals which may be produced from petro-
                          leum and natural gas are the source of epoxy resins. These
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                          paints have very good adhesion, apart from their excellent
                          chemical resistance. They may also have good flexibility and
                          toughness where co-reacting resins are introduced. Epoxy
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                          resins are expensive owing to the removal of unwanted side
                          products during their manufacture, and the gloss  finish may
                          tend to ‘chalk’ making it unsuitable for many external decorative
                          finishes. These paints often consist of a ‘two-pack’ formulation,
                          a solution of epoxy resin together with a solution of cold curing
                          agent, such as an amine or a polyamide resin, being mixed
                          prior to application. The mixed paint has a relatively slow curing
                          rate at temperatures below 10 °C. Epoxy resin paints should not
                          be confused with epoxy-ester paints which are unsuitable for
                          underwater use. Epoxy-ester paints can be considered as alkyd
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                          equivalents, as they are usually made with epoxy resins and oil-
                          fatty acids.
                      (ii) Coal tar/epoxy resin This vehicle type is similar to the epoxy resin
                          vehicle except that, as a two-pack product, a grade of coal tar pitch
                          is blended with the resin. A formulation of this type combines to
                          some extent the chemical resistance of the epoxy resin with the
                          impermeability of coal tar.
                     (iii) Chlorinated rubber and isomerized rubber The vehicle in this case
                          consists of a solution of plasticized chlorinated rubber, or isomer-
                          ized rubber. Isomerized rubber is produced chemically from natural
                          rubber, and it has the same chemical composition but a different
                          molecular structure. Both these derivatives of natural rubber
                          have a wide range of solubility in organic solvents, and so allow a
                          vehicle of higher solid content. On drying, the film thickness is
                          greater than would be obtained if natural rubber were used. High
                          build coatings of this type are available, thickening or thixotropic
                          agents being added to produce a paint which can be applied in
                          much thicker coats. Coats of this type are particularly resistant to
                          attack from acids and alkalis.
                      (iv) Polyurethane resins A reaction between isocyanates and hydroxyl-
                          containing compounds produces ‘urethane’ and this reaction has
                          been adapted to produce polymeric compounds from which paint
                          film, fibres, and adhesives may be obtained. Paint films so produced
                          have received considerable attention in recent years, and since
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