Page 119 - Ship Construction.DJ Eyres 6Ed
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Ch10-H8070.fm  Page 108  Wednesday, October 18, 2006  7:37 AM
                 108                       Ship Construction
                 fine cracks which are often missed by radiography, particularly where they
                 lie perpendicular to the emission source.
                   The principle of ultrasonic inspection depends on the fact that pulses of
                 ultrasonic energy are reflected from any surface which they encounter.
                 Ultrasonic waves travelling through a plate may be reflected from the surface
                 of the metal and also from the surfaces of any flaws which exist in the metal.
                 Virtually total reflection occurs at an air-metal interface, and therefore to
                      --- ใช้เพื่อการศึกษาเท่านั้น---
                 get the ultrasonic wave into the metal a liquid is placed between the source and
                 metal. The pattern of reflection is revealed on a cathode ray tube, which
                 may be calibrated using a standard reference block. An experienced operator
                          งานห้องสมุด ศูนย์ฝกพาณิชย์นาวี
                 is able to recognize flaws from the cathode ray tube display, and to some extent
                 recognition of defect types is possible. Apart from weld inspection, ultra-
                 sonic techniques are valuable for assessing the thickness of structural members.



                 Classification Society Weld Tests
                 Classification societies specify a number of destructive tests which are
                 intended to be used for initial electrode and weld material approval. These
                 tests are carried out to ascertain whether the electrode or wire-flux combina-
                                                          ึ
                 tion submitted is suitable for shipbuilding purposes in the category specified
                 by the manufacturer.
                   Tests are made for conventional electrodes, deep penetration electrodes,
                 wire-gas and wire-flux combinations, consumables for electro-slag and electro-
                 gas welding, and consumables for one sided welding with temporary back-
                 ing. Tensile, bend and impact tests are carried out on the deposited weld
                 metal and welded plate specimens. Other tests are made for the composition
                 of the weld metal deposited and possible cracking.
                   All works where electrodes, wire-flux and wire-gas combinations, con-
                 sumables for electro-slag and electro-gas welding, and consumables for one
                 sided welding with temporary backing are produced, and have been initially
                 approved, are subject to annual inspection.



                 Further Reading

                 Richard. Boekholt, ‘Welding mechanization and automation in shipbuild-
                   ing worldwide’ Abington Publishing.



                 Some Useful Web Sites

                 www.pemamek.fi see ‘Shipyards’ for details of welding/cutting automa-
                   tion and mechanisation including robotics.
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